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Equipment

What’s in the
building.

Prepress, presses, bindery and mailing, by department, in the order a job moves through the shop. Makes and models change; if your piece needs a particular press or sheet size, ask when you quote and we will confirm it.

How to read it

How to read an equipment page

The press a job runs on decides what it costs; the machines behind the press decide how many times it has to be picked up, boxed, driven somewhere and unpacked again. Both of those end up on the invoice.

The machines worth knowing about

  • Folders with right-angle units — straight, parallel, double parallel, letter and Z folds, and more than one fold in the same pass.
  • A saddle stitcher that collates, stitches and trims in one pass.
  • Programmable cutters, driven cut to cut, so a sequence repeats exactly instead of being reset by hand between cuts.
  • An ink-jet addressing transport that wafer-seals in line with addressing, rather than as a second handling.
  • An inserter that fills envelopes by machine.

Those five are the reason a booklet or a mailing does not need a second vendor part way through — see bindery and direct mail.

Programmable guillotine paper cutter
A programmable guillotine cutter. The back gauge is driven cut to cut rather than set by hand between them, so a sequence repeats exactly.

Why the small presses are on the list too

The smaller one and two color presses and the envelope feeders are there so a simple job on a small sheet does not have to tie up a multi-unit press: less make-ready, less waste, less cost. The digital presses print with no plate at all, which is what makes a run of a hundred worth doing (digital printing). And the plates the offset presses do use are metal, and get reused rather than thrown out (offset printing).

Digital press
A digital color press. The image transfers from the file to the sheet with no plate made first, which is what makes a run of a hundred worth setting up.

Three things the list is telling you

Process and spot, in one pass

A press with more than four units lays the four process colors plus a spot ink in one pass, in register, so a brand color sits exactly right beside a photograph. Which press a given job goes on follows from its sheet size, color count and quantity — which is why the quote form asks for all three.

Sheet-fed offset press
A perfecting press. It turns the sheet over inside the machine, so the back of a job prints on the same pass as the front instead of a second one.

Direct to plate, no film

Plates are imaged straight from the file on the platesetter. No film to shoot, strip or store — one less generation between your artwork and the plate, and one less place for a fault to appear.

Finishing under the same roof

Folders, a saddle stitcher, coil binders, drills and programmable cutters sit on the same floor as the presses. The job does not leave the building to be finished, so there is one schedule to keep instead of two.

Continuous-feed folder with a right-angle unit
A continuous-feed folder with a right-angle unit — letter, Z and double parallel folds, and more than one fold in the same pass.

Describe the piece and the quantity and we’ll tell you which press and which bindery machine it runs on, and what that costs.

A list of machines looks like trivia until you are pricing a job, at which point it is the whole answer.

On the floor

The full list.

Five groups, in the order a job passes through them — prepress, press, bindery, mail.

Direct-to-plate platesetter
A direct-to-plate platesetter. File to metal, no film.

Electronic prepress

01Mac and PC prepress workstations
02High-resolution image scanning
03Large-format proof printer
04Direct-to-plate platesetter and plate processor — file to metal, no film
Multi-unit sheet-fed offset press
A multi-unit sheet-fed offset press. Several inks, one pass.

Sheet-fed offset

05Multi-unit sheet-fed offset presses for process and spot color
06Small-format one and two color presses for short, simple work
07Envelope feeders, for work that prints on the envelope itself

Digital

08Digital color press
09Digital black-and-white press
Saddle stitcher
A saddle stitcher. Collates, stitches and trims in one pass.

Bindery

10Folders with right-angle units
11Saddle stitcher
12Programmable paper cutters
13Coil binding
14Comb and thermal binding
15Three-hole drills
16Padding
17Wafer sealer
18Shrink wrap

Mailing

19Ink-jet addressing transport, wafer-sealing in line with addressing
20Envelope inserter, for multi-piece mailings
21Bulk presort, standard and first class

That is the floor, in the order a job crosses it. Tell us what the piece is and we’ll tell you which of these it runs on.

Request a quote Call (763) 475-1826
Start a job

Got a job for one
of these presses?

Send the specs and we’ll tell you what it runs on and what it costs. Or call (763) 475-1826 and talk it through.